Coated abrasives are designed according to specific applications, and the abrasives, backing, binder, coating, special production process also depends on different applications.Then how to select the appropriate tool grinding wheel coated abrasive products?We need to consider the following factors:
1. Use of pressure:
The pressure used in grinding can be divided into high, medium and low. Knowing the pressure required in grinding helps in the selection of abrasives.
2. Requirements for surface roughness:
The Ra or Rt value of the workpiece surface is very important. In some applications that require surface polishing and surface wire-drawing, we also treat the surface of silk, brush, fog, mirror and polishing according to customer's requirements.
3. Product shape and tolerance requirements:
The condition and shape of the workpiece surface are very important to the selection of the abrasives and the flexure, and the control of the workpiece tolerance is also one of the factors to be considered.
4. Grinding speed and machine speed:
The speed of the grinding tool depends on the speed of the machine mandrel. RPM and grinding speed need to be converted.
5. Grinding cooling conditions:
The choice of grinding coolant depends on the requirements of the grinding workpiece.
6. Machine power:
The running power of the machine can effectively control the grinding amount of the workpiece. The selection of the optimum MRR- material removal rate, speed, grinding depth and feed helps to select the appropriate coated abrasives, as well as machine power requirements.
7. Support, fixture, pressure cylinder, contact wheel:
Support, fixture, pressure cylinder, contact wheel, etc. Should also be decided according to the type of material, fixture and contact wheel can effectively improve the grinding pressure, efficiency.
8. Materials of the workpiece being grind:
There are many kinds of materials that can be grind, such as stainless steel, tool steel, construction steel, castings, forgings, aluminum, titanium, aerospace materials, glass, ceramics, wood, plexiglass, etc. In addition to the properties of the material itself, physical properties of the material are also important in the selection of abrasives, such as hardness, toughness, microstructure, heat treatment conditions, and alloy types.
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