Use and type of industrial grade wire brush

In addition to the application of cleaning, do you know the role of industrial grade wire brush? The following figure shows the use of eight common industrial grade wire brushes:

In response to different fields of application, the types of wire brushes are also divided into many types. The following figure shows the types of brush for industrial grade wire brushes and their application effects:

Industrial grade wire brush development story

A wide variety of wire brush families, which new products were developed in response to changing customer and market demands in 2019? PFERD German horse circle shares with you the research and development story behind the new product:

1.Thin brush with a brush surface thickness of only 13mm

 R&D background

Due to the importance of the production cycle (increasing the potential for cost savings), the most efficient way is to remove the burrs of the machined parts where the burrs are generated inside the CNC machine. The composite brush is designed with the highest density of filaments in a fixed configuration for automated deburring equipment.

Compared with the "traditional" wire brush (metal wire), the PFERD German horse ring composite brush is molded, meaning that the brush wire is integrated with the brush body. This makes it possible to achieve high-density filling or consistency adjustment for the purpose of enhancing tool life, enabling large removals and deburring of repeatable operations. In fact, more and more users are using automated production processes to achieve cost savings, a need that will become increasingly important in the future.

In the field of applications, workpieces are getting smaller and smaller. We are receiving more and more demand for thinner brushes on the market. In the next step of the existing model, we now add a thin brush with a brush surface thickness of only 13mm.

 Features and applications

 - The target customer base is the user who wants to automate the deburring device in order to achieve cost savings.

 - Composite brushes are mainly used in stationary machines, CNC machines and robots.

 - The new brush wins the traditional "metal structure" wire brush because of tool life, large removal and re-deburring effect.

2. Unified "metal structure" wire brush.

application

 - Remove gear burrs

 - Deburring of turbo blades

 - Finishing of surface treatment of metal, wood and plastic parts

 - Deburring of aluminum extrusions

 - Deburring plastic parts

 R&D background

It has been found that there is a demand for small-sized wire brushes on the market, and the PFERD German horse ring has specially introduced this cup-type coarse-grained wire brush.

PFERD Germany has produced both wire brushes and diamond tools. Based on the advantages of the two fields, the diamond brush wire brush was launched. The image of technological innovation has once again refreshed the market. Since wire brush applications are mostly used with angle grinders, we have added 65mm diameter wire brushes. Compared to large diameter diamond wire brushes, the 65mm diameter can be operated at higher speeds.

Features and applications

 - The target market is for users who use fixed machine tools, because the wire brushes are mainly installed in CNC-like, machining centers or robotic grinding equipment.

 - Ideal for users who use wire brushing and require extremely high grinding efficiency.

 - Suitable for materials with high hardness.

 - As an alternative to nylon filament:

    1) There will be no silicon carbide residue

    2) Higher heat resistance than nylon filament

 - Can only be installed in a variable speed angle grinder and must be operated at a low speed.

application

 - Surface molding of carbon fiber or glass fiber

 - Remove black leather

 - Remove cold rolling traces

 - Remove machine marks

3. Diamond nylon wire wire wheel

R&D background

The existing product line of the horse ring already has a nylon brush ribbon abrasive wire brush, and the sales of the independent filament type wire wheel have increased more than the average. Therefore, the nylon brush ribbon abrasive wire wheel in the wire brush series becomes more and more important.

We conclude that with the introduction of improved nylon brush ribbon abrasive wire brushes, these wire brushes will become increasingly important in the industrial wire brush product line. Therefore, we hope to enrich the existing product line.

The nylon brushed wire wheel with diamond abrasive is placed in a narrow independent filament wire wheel.

 Features and applications

- Clean corners to prepare for drilling and sawing operations.

 - Due to the use of diamond abrasives, it is possible to process materials that are too hard to process silicon carbide and ceramic abrasives, such as PCD, CBN and concrete.

 - Ideal for corner edge pre-treatments and associated fixtures.

The article from German pferd  Wechat